RoofViews

Building Science

Ventilation of Steep-Slope Roof Systems and Transitions

By James R Kirby

December 26, 2019

Woman sitting in open window under steep-slope shingle roof

Ventilation for steep-slope roof assemblies is often misunderstood. One must not only understand the code requirements, but be able to translate them into real-world installations.

  • Building codes have requirements for ventilation of steep-slope attics and enclosed rafter spaces.
  • Balanced ventilation — nearly equal amounts of intake and exhaust — typcially provides efficient ventilation.
  • Transitions between low-slope and steep-slope roof areas require more distinct intake and exhaust details than traditional eaves/soffits and ridges.

This blog provides information relating to ventilation for educational purposes only. Designing ventilation to meet the specific needs of a given project remains the responsibility of the architect, specifier, design professional or roofing contractor. Damage due to inadequate ventilation is typically excluded from coverage under manufacturer warranties.

Introduction

Residential attic ventilation was a requirement in the very first edition of the Building Officials Conference of America's (BOCA's) model building code that was published in 1948! Even though this requirement has been around for decades, it is still often misunderstood. Perhaps it's the words used and perhaps it's because the code isn't quite specific enough.

When discussing residential construction, we often hear something like "We need to vent the roof," when we really mean that we need to vent the attic. We don't ventilate steep-slope roofs themselves; we ventilate the space beneath the roof. More specifically, ventilation is needed for the space under the roof system that is above the insulation in the attic floor. That's the space we know most commonly as an attic (when the insulation is located in/on the floor of the attic).

Benefits of attic ventilation

Ventilation of an attic space provides a couple of benefits: it lowers the attic temperature and also helps reduce excess moisture that can accumulate. These benefits occur when the air in an attic space is replaced by outside air that is a lower temperature and has less moisture in it (i.e., lower relative humidity). While this seems obvious for most parts of the US, even in warm, humid locations like Miami and Houston, the majority of the time the ambient air is cooler and contains less moisture than the air in an unconditioned attic.

Code requirements

The International Residential Code (IRC) applies to one- and two-family dwellings, and because of that, most in the roofing industry relate attic and rafter ventilation with residential steep-slope construction, which is a valid and correct presumption. However, the International Building Code (IBC), which covers all buildings other than one- and two-family dwellings (e.g., commercial, industrial, institutional, large residential), also includes information about attic and rafter ventilation because a large number of these types of buildings also include steep-slope roof systems.

To that end, both the IBC and the IRC have requirements that apply to the ventilation of attics and enclosed rafter spaces. These requirements are included in Chapter 8, Section R806, Ventilation in the 2018 IRC, and in Chapter 12, Section 1202, Ventilation in the 2018 IBC. (Free versions of the codes are found here.)

Both the IRC and IBC include nearly identical requirements, albeit the code sections are arranged slightly differently. The following summarizes the requirements:

  • The requirements for ventilation are specific to enclosed attics (insulation on the floor of the attic) and enclosed rafter spaces (where ceilings are applied directly to the underside of roof rafters/framing members and insulation is between rafters above the ceiling).
  • Vents should not allow the entry of rain and snow.
  • Vents are to be protected from the entry of small 'creatures' such as birds and rodents.
  • Corrosion-resistant materials are to be used, and minimum and maximum sizes of vent openings are provided.
  • The minimum net free vent area is 1/150 of the vented space.
  • The minimum net free vent area can be reduced to 1/300 when both of the following conditions are met:

    • In climate zones 6, 7, and 8, a Class I or II vapor retarder1 is installed on the warm-in-winter side of the ceiling (i.e., attic floor).

    • A "balanced ventilation"2 method is used.

1Vapor retarders — An example of a Class I vapor retarder is a polyethylene sheet, and an example of a Class II vapor retarder is kraft-faced fiberglass batt insulation. The polyethylene sheet or the kraft-paper side of the insulation should be installed immediately below the attic floor insulation layer in order to meet the requirements shown above, regardless if it's a traditional attic or an enclosed rafter space. Importantly, but not specifically required in the codes, these vapor retarders should be installed and detailed to also act as air barriers to prevent warm, moist air from the interior spaces from leaking up into the attic.

2Balanced ventilation — "Balanced ventilation" means 40% to 50% of the required ventilation area is located in the upper portion of the attic, and the remainder is used for intake at the eave or within the bottom 1/3 of the attic area. Commonly, exhaust vents consist of continuous ridge vents or static vents no more than 3 feet from the ridge (measured vertically). Intake vents within soffits or eaves are common, and in-plane intake vents (such as GAF Cobra IntakePro®) are used when eaves and soffits are not built to include intake vents.

Current construction methods commonly incorporate the balanced ventilation method for residential attic construction and, therefore, the 1/300 ratio is used to calculate ventilation amounts. The 1/300 ratio means 1 square foot of attic ventilation (evenly split between intake and exhaust) is needed for every 300 square feet of attic floor space.

The intent of the requirements for balanced ventilation is that there is more intake than exhaust. This is quite important! Having more intake than exhaust means there will be proper convective flow from eave to ridge. Because warm, moist air is more buoyant than dry air, the warm, moist air rises and is exhausted at the upper portion of the attic. When there is less intake than exhaust, the lack of intake can "choke" the system, reducing the overall effectiveness of the attic ventilation system.

Balanced ventilation and reroofing

Balanced ventilation is not only important for new construction, but it is an important objective for steep-slope reroofing projects, especially for residential construction. During reroofing, if the amount of exhaust is increased (e.g., by adding a ridge vent with more total exhaust capacity than the previous static exhaust vents), the amount of intake ventilation should be determined and increased as necessary to create a balanced system. If the amount of intake is too little, intake air will come from other sources! A lack of intake at the eave/soffit can lead to air being drawn into the attic from the interior of a residence through can-lights, ceiling vents, and attic-access locations. Believe it or not, air can be pulled from basements and crawl spaces through the cavities in interior walls up into the attic spaces. These "interior" sources of air can contain warm, moist air that can be detrimental to attics, causing condensation and other moisture problems that didn't previously exist. The interior air may not have been drawn into the attic if the system was previously balanced, even if undersized. So, be cautious when increasing the exhaust amounts on existing buildings without assessing the intake amounts. Addressing any 'intake' deficiencies during steep-slope reroofing projects can help ensure that ventilation is balanced and functioning as intended.


This post isn't going to dive into calculating the required amounts of ventilation. To better familiarize yourself with that calculation, use the GAF Attic Ventilation Calculator. The calculator determines the minimum amount of exhaust and intake, and the minimum lineal feet of specific GAF products, such as Cobra Rigid Vent 3 for warmer climates, Cobra SnowCountry for cold and snow climates, and Master Flow Undereave Vents, is provided to meet those calculated amounts per the 1/300 ratio.

Modern changes to construction: Cathedral ceilings

Historically, given that attic ventilation requirements go back decades, the code originally applied only to the traditional attic space under a steep-slope roof — that is, attics with insulation located at the floor of the attic/in the ceiling of the upper floor of a residence. Today, and in the recent past, the traditional attic space is often now a usable, conditioned space. That means the ceiling is attached to the underside of the sloped rafters creating a cathedral ceiling, or some form of that. The traditional attic is turned into occupied space, and the result is an enclosed rafter space. (Remember the code language from earlier that says "attics and enclosed rafter spaces"?)

Chapter 8, Section R806, Ventilation in the 2018 IRC, and Chapter 12, Section 1202, Ventilation in the 2018 IBC provide an option for ventilation when a cathedral ceiling is installed with insulation under the roof deck in the enclosed rafter space. The specific requirement for this type of construction states that there must be a minimum 1" vent space in each rafter space directly beneath the roof deck above the insulation. This can be somewhat difficult to construct and maintain continuous air flow. Also, once constructed, inspection and repair is difficult without removal of interior drywall and/or exterior soffits and eave components. The graphic, from the International Association of Certified Home Inspectors, is an example of ventilation of the construction method that incorporates enclosed rafter spaces.

The 1" minimum required air space (under the deck between the rafters) is considered to be the vented space, and that means the requirements for the protection of openings from snow, rain, and small creatures, as well as corrosion resistance and sizes of vent openings, are applicable.

The minimum net free vent area requirements may also apply when there is a vent cavity/air space under the deck and above the insulation between the rafters. In other words, the vent space size is calculated the same way as the traditional attic space. Specifically, the 1/150 ratio still applies, and in order to reduce the amount of ventilation to 1/300, the additional requirements for Class I and II vapor retarders in Climate Zones 6, 7, and 8, and balanced ventilation also apply. At no time can the vent space between the rafters above the insulation and below the roof deck have less net free vent area than is required for intake and exhaust vents. The depth of the air space may need to be greater than 1" deep to accommodate enough air flow to provide proper ventilation.

For example, if the 1/300 ratio determines that 10 square inches per lineal foot of net free vent area (NFVA) is required, a 1" deep air space is appropriate. However, if 20 square inches per lineal foot of NFVA is required, then a 2" deep air space is needed to provide appropriate air flow. Calculating the required depth of the air space to match the amount of NFVA for eave intake and ridge exhaust should take into account the ratio of rafter-to-open air space for continuous eave and ridge vents.

Tricky transitions

There are many options to vent eaves and ridges on traditional residential construction. However, where a steep-slope roof transitions to a low-slope roof (and vice-versa), the methods to provide intake and exhaust ventilation can be a bit trickier.

Where a low-slope roof abuts the low edge of a steep-slope roof, a good option for intake vents is to use a "deck-level" intake vent, such as GAF Cobra Intake Pro. This type of intake vent is intended for use where there are no eaves or soffits available to install traditional intake vents. Due to the potential for water to build-up at the transition from the low-slope roof to the steep-slope roof due to rain, sleet, or snow, or some combination thereof, it's logical to install a "deck-level" intake vent up-slope at least 2 courses. It is best to locate an intake vent far enough up-slope to help prevent snow from blocking the vents, as well.

The National Roofing Contractors Association (NRCA), in The NRCA Roofing Manual: Steep-slope Roof Systems—2017, provides the following detail for a "Steep- To Low-Slope Roof System Transition." A key element is that NRCA shows the bottom edge of the shingle roof is a minimum of 10" from the low slope transition point. This helps prevent water intrusion through the steep-slope roof. And if the "deck level" intake vent is up 2 courses, the intake is some 20" from the surface of the low-slope roof (albeit measured along the slope, not vertically).

Where a low-slope roof abuts the upper portion of a steep-slope roof, detailing and constructing the exhaust vent is needed in order to properly terminate the low-slope roof. The concept, in general, is to use one-half of a ridge vent, and that likely means this detail is built in place (it does not appear that there are pre-manufactured vent devices for this type of installation). A gap is needed at the top of the sloped deck to allow air to move from the attic or enclosed rafter space up and out the vent material. As shown in the detail below, wood blocking and vent materials are installed on top of and along the upper edge of the steep-slope roof covering. A nailable top layer (e.g., a 2x6) is installed to keep the vent material in place and to act as a nail base for the termination of the low-slope roof.

In addition to the ventilation details needed at these types of transitions, it's important to remember the transition details need to consider the continuation of the water, air, thermal, and vapor boundary conditions. You can refresh your knowledge with this GAF blog post.

What the codes mean but don't say

Simply put, ventilation of attics and enclosed rafter spaces occurs outside of the thermal layer. The code requirements have been developed and instituted based on this, but codes don't explicitly state it. That leads to confusion by some who ask if low-slope roofs need to include ventilation. Let's think about that. For membrane roofs with insulation above the deck (that is, compact roofs), where exactly would the ventilation space be located? Between the insulation and the membrane? That's not how low-slope roofs are constructed. The next possible location for a ventilation space would be under the deck, which means the ventilation is on the conditioned side of the thermal layer for a low-slope, compact roof system, and that is illogical. Expensive conditioned air would easily escape from the building, and unwanted exterior air would easily enter. That would be like leaving doors and windows wide open while air-conditioning or heating a space.

One very important point — even if there was a way to provide intake and exhaust vents as part of a low-slope roof system, a horizontal air space provides no path for warm moist air to rise to an exhaust vent. Another way to say it — natural convective flow does not really happen in a horizontal space.

In conclusion

We ventilate our attics and enclosed rafter spaces to remove unwanted heat and moisture. According to the GAF Pro Field Guide for Steep-slope Roofs, attics can reach up to 165° F, and for asphalt shingles, excessive heat can reduce shingle life. The Guide provides information why venting makes sense, and there are a couple other details available for review and use. Keep your ventilation balanced!

About the Author

James R. Kirby, AIA, is a GAF building and roofing science architect. Jim has a Masters of Architectural Structures and is a licensed architect. He has over 25 years of experience in the roofing industry covering low-slope roof systems, steep-slope roof systems, metal panel roof systems, spray polyurethane foam roof systems, vegetative roof coverings, and rooftop photovoltaics. He understands the effects of heat, air, and moisture movement through a roof system. Jim presents building and roofing science information to architects, consultants and building owners, and writes articles and blogs for building owners and facility managers, and the roofing industry. Kirby is a member of AIA, ASTM, ICC, MRCA, NRCA, RCI, and the USGBC.

Related Articles

GAF Shafter Plant
Building Science

GAF Scaling Environmental Product Declarations—Publishes 21 EPDs

At GAF, we're serious about our sustainability promise: to protect what matters most, including our people, our communities, and our planet. We recently published 21 new GAF product-specific Environmental Product Declarations (EPDs) as one way we're delivering on that promise.EPDs are critical to improving green building solutions. These standardized and third-party-verified documents outline the environmental impacts associated with a building product's life cycle—from raw material extraction to end-of-life disposal or reuse. Through the EPD creation process, we have been advancing on our sustainability goals, demonstrating our commitment to the environment and our customers, and increasing product sustainability in the roofing industry.Here's a look at our most recent progress and what's expected to come.GAF Sustainability GoalsThe 21 new EPDs are an exciting milestone toward our GAF 2030 Planet Goals, which have four focus areas: increase product transparency, reduce carbon emissions, drive circularity in the roofing sector, and divert operational waste. By 2030, we plan to publish EPDs for our entire commercial and residential core product portfolio. As we've scaled the GAF EPD creation process, through extensive life cycle assessments across our portfolio, we better understand the environmental impact of each stage in our products' life cycles. This opens up internal and external sustainability opportunities as we learn from, and analyze, our life cycle assessment results.Evolving to Product-Specific Environmental Product DeclarationsRoofing has long relied on industry-wide EPDs created from aggregate product data. As a result, our architecture, engineering, and construction (AEC) community members have had fewer opportunities to make informed sustainability choices around roofing materials.According to several sources, the built environment accounts for 39% of global energy-related carbon emissions worldwide. Collectively, we as a roofing industry could help reduce this number by increasing our transparency documentation. With more product-specific Environmental Product Declarations, companies and customers can make more informed product sustainability decisions.And although GAF currently has the highest overall number of transparency documents for roofing materials in the industry, we know we also have an opportunity to grow.GAF Uses Life Cycle Assessments to ImproveWe review product Life Cycle Assessments (LCAs) to understand the environmental impact of each product's production stages, from raw material extraction to end-of-life. Then, we can use that information to identify areas of improvement and make informed decisions to reduce a product's environmental impact, resulting in a reduction in embodied carbon. The knowledge we gain from our LCAs creates the potential for product improvements and new innovations to help further our 2030 Planet Goals.Looking Toward 2030 and BeyondWe're working hard to continue leading the industry with transparency documentation such as EPDs, Health Product Declarations, and Declare Labels. But we're not stopping there.We're fostering collaboration in our broader building, construction, and design space to help reduce the built environment's total carbon emissions. At GAF, sustainability isn't checking a box. We believe in and champion protecting our homes and our planet. By changing how we do business, we hope to improve how builders can build and, ultimately, how our world lives.Empowering the AEC CommunityTransparency and product sustainability documentation help us all build a better world. We're committed to empowering designers, builders, architects, and engineers by providing information about the lifecycle and environmental impact of GAF products whenever possible.Explore some of our most recent EPDs below.Polyiso InsulationEnergyGuard™ Barrier. Polyiso InsulationEnergyGuard™ HD and HD Barrier Polyiso Cover BoardEnergyGuard™ HD Plus Polyiso Cover BoardEnergyGuard™ NH Barrier Polyiso InsulationEnergyGuard™ NH HD Plus Polyiso Cover BoardEnergyGuard™ NH HD Polyiso Cover BoardEnergyGuard™ NH Polyiso InsulationEnergyGuard™ NH Ultra Polyiso InsulationEnergyGuard™ NH Ultra Tapered Polyiso InsulationEnergyGuard™ Polyiso InsulationEnergyGuard™ Ultra Polyiso InsulationUltra HD Composite InsulationTPO Single-Ply MembraneEverGuard® TPO Extreme Fleece-backEverGuard® TPO ExtremeEverGuard® TPOEverGuard® TPO Fleece-backEverGuard® SA TPO Self-Adhered Roof MembranePVCEverGuard® PVCEverGuard® PVC Fleece-back Roof CoatingsHydroStop® System GAF Acrylic Top CoatLooking to explore more sustainable design solutions? You can learn how GAF is investing in our people, our planet, and progress for a more sustainable future, here.

By Authors Aly Perez

August 13, 2024

An aerial shot of the student housing building on the Texas A&M campus.
Building Science

Are Hybrid Roof Assemblies Worth the Hype?

How can roofing assemblies contribute to a building's energy efficiency, resiliency, and sustainability goals? Intentional material selection will increase the robustness of the assembly including the ability to weather a storm, adequate insulation will assist in maintaining interior temperatures and help save energy, and more durable materials may last longer, resulting in less frequent replacements. Hybrid roof assemblies are the latest roofing trend aimed at contributing to these goals, but is all the hype worth it?What is a hybrid roof assembly?A hybrid roof assembly is where two roofing membranes, composed of different technologies, are used in one roof system. One such assembly is where the base layers consist of asphaltic modified bitumen, and the cap layer is a reflective single-ply membrane such as a fleece-back TPO or PVC. Each roof membrane is chosen for their strengths, and together, the system combines the best of both membranes. A hybrid system such as this has increased robustness, with effectively two plies or more of membrane.Asphaltic membranes, used as the first layer, provide redundancy and protection against punctures as it adds overall thickness to the system. Asphaltic systems, while having decades of successful roof installations, without a granular surface may be vulnerable to UV exposure, have minimal resistance to ponding water or certain chemical contaminants, and are generally darker in color options as compared to single ply surfacing colors choices. The addition of a single-ply white reflective membrane will offset these properties, including decreasing the roof surface temperatures and potentially reducing the building's heat island effect as they are commonly white or light in color. PVC and KEE membranes may also provide protection where exposure to chemicals is a concern and generally hold up well in ponding water conditions. The combination of an asphaltic base below a single-ply system increases overall system thickness and provides protection against punctures, which are primary concerns with single-ply applications.Pictured Above: EverGuard® TPO 60‑mil Fleece‑Back MembraneOlyBond 500™ AdhesiveRUBEROID® Mop Smooth MembraneMillennium Hurricane Force ® 1-Part Membrane AdhesiveDensDeck® Roof BoardMillennium Hurricane Force ® 1-Part Membrane AdhesiveEnergyGuard™ Polyiso InsulationMillennium Hurricane Force ® 1-Part Membrane AdhesiveConcrete DeckPictured Above: EverGuard® TPO 60‑mil Fleece‑Back MembraneGAF LRF Adhesive XF (Splatter)RUBEROID® HW Smooth MembraneDrill‑Tec™ Fasteners & PlatesDensDeck® Prime Gypsum BoardEnergyGuard™ Polyiso InsulationEnergyGuard™ Polyiso InsulationGAF SA Vapor Retarder XLMetal DeckWhere are hybrid roof assemblies typically utilized?Hybrid roof assemblies are a common choice for K-12 & higher education buildings, data centers, and hospitals due to their strong protection against leaks and multi-ply system redundancy. The redundancy of the two membrane layers provides a secondary protection against leaks if the single-ply membrane is breached. Additionally, the reflective single-ply membrane can result in lower rooftop temperatures. The addition of a reflective membrane over a dark-colored asphaltic membrane will greatly increase the Solar Reflectance Index (SRI) of the roof surface. SRI is an indicator of the ability of a surface to return solar energy into the atmosphere. In general, roof material surfaces with a higher SRI will be cooler than a surface with a lower SRI under the same solar energy exposure. A lower roof surface temperature can result in less heat being absorbed into the building interior during the summer months.Is a hybrid only for new construction?The advantage of a hybrid roof assembly is significant in recover scenarios where there is an existing-modified bitumen or built-up roof that is in overall fair condition and with little underlying moisture present. A single ply membrane can be installed on top of the existing roof system without an expensive and disruptive tear-off of the existing assembly. The addition of the single-ply membrane adds reflectivity to the existing darker colored membrane and increases the service life of the roof assembly due to the additional layer of UV protection. Additionally, the single-ply membrane can be installed with low VOC options that can have minimum odor and noise disturbance if construction is taking place while the building is occupied.Is the hybrid assembly hype worth it?Absolutely! The possibility to combine the best aspects of multiple roofing technologies makes a hybrid roof assembly worth the hype. It provides the best aspects of a single-ply membrane including a reflective surface for improved energy efficiency, and increased protection against chemical exposure and ponding water, while the asphaltic base increases overall system waterproofing redundancy, durability and protection. The ability to be used in both new construction and recover scenarios makes a multi-ply hybrid roof an assembly choice that is here to stay.Interested in learning more about designing school rooftops? Check out available design resources school roof design resources here. And as always, feel free to reach out to the Building & Roofing Science team with questions.This article was written by Kristin M. Westover, P.E., LEED AP O+M, Technical Manager, Specialty Installations, in partnership with Benjamin Runyan, Sr. Product Manager - Asphalt Systems.

By Authors Kristin Westover

December 28, 2023

Flat roof with hot air welded pvc membrane waterproofing for ballasted system
Building Science

Thermal Bridging Through Roof Fasteners: Why the Industry Should Take Note

What is going on here?No, this roof does not have measles, it has a problem with thermal bridging through the roof fasteners holding its components in place, and this problem is not one to be ignored.As building construction evolves, you'd think these tiny breaches through the insulating layers of the assembly, known as point thermal bridges, would matter less and less. But, as it happens, the reverse is true! The tighter and better-insulated a building, the bigger the difference all of the weak points, in its thermal enclosure, make. A range of codes and standards are beginning to address this problem, though it's important to note that there is often a time lag between development of codes and their widespread adoption.What Is the Industry Doing About It?Long in the business of supporting high-performance building enclosures, Phius (Passive House Institute US) provides a Fastener Correction Calculator along with a way to calculate the effect of linear thermal bridges (think shelf angles, lintels, and so on). By contrast, the 2021 International Energy Conservation Code also addresses thermal bridging, but only considers framing materials to be thermal bridges, and actually pointedly ignores the effects of point loads like fasteners in its definition of continuous insulation: "insulation material that is continuous across all structural members without thermal bridges other than fasteners and service openings" (Section C202). Likewise, The National Energy Code of Canada for Buildings: 2020 addresses thermal bridging of a number of building components, but also explicitly excludes fasteners: "in calculating the overall thermal transmittance of assemblies…fasteners need not be taken into account" (Section 3.1.1.7.3). Admittedly, point thermal bridges are often excluded because it is challenging to assess them with simple simulation tools.Despite this, researchers have had a hunch for decades that thermal bridging through the multitude of fasteners often used in roofs is in fact significant enough to warrant study. Investigators at the National Bureau of Standards, Oak Ridge National Laboratory, the National Research Council Canada, and consulting firms Morrison Hershfield and Simpson Gumpertz & Heger (SGH), have conducted laboratory and computer simulation studies to analyze the effects of point thermal bridges.Why Pay Attention Now?The problem has been made worse in recent years because changes in wind speeds, design wind pressures, and roof zones as dictated by ASCE 7-16 and 7-22 (see blogs by Jim Kirby and Kristin Westover for more insight), mean that fastener patterns are becoming denser in many cases. This means that there is more metal on average, per square foot of roof, than ever before. More metal means that more heat escapes the building in winter and enters the building in summer. By making our buildings more robust against wind uplift to meet updated standards, we are in effect making them less robust against the negative effects of hot and cold weather conditions.So, how bad is this problem, and what's a roof designer to do about it? A team of researchers at SGH, Virginia Tech, and GAF set out to determine the answer, first by simplifying the problem. Our plan was to develop computer simulations to accurately anticipate the thermal bridging effects of fasteners based on their characteristics and the characteristics of the roof assemblies in which they are used. In other words, we broke the problem down into parts, so we could know how each part affects the problem as a whole. We also wanted to carefully check the assumptions underlying our computer simulation and ensure that our results matched up with what we were finding in the lab. The full paper describing our work was delivered at the 2023 IIBEC Convention and Trade Show, but here are the high points, starting with how we set up the study.First, we began with a simple 4" polyisocyanurate board (ISO), and called it Case A-I.Next, we added a high-density polyisocyanurate cover board (HD ISO), and called that Case A-II.Third, we added galvanized steel deck to the 4" polyiso, and called that Case A-III.Finally, we created the whole sandwich: HD ISO and ISO over steel deck, which was Case A-IV.Note that we did not include a roof membrane, substrate board, air barrier, or vapor retarder in these assemblies, partly to keep it simple, and partly because these components don't typically add much insulation value to a roof assembly.The cases can be considered base cases, as they do not yet contain a fastener. We needed to simulate and physically test these, so we could understand the effect that fasteners have when added to them.We also ran a set of samples, B-I through B-IV, that corresponded with cases A-I through A-IV above, but had one #12 fastener, 6" long, in the center of the 2' x 2' assembly, with a 3" diameter insulation plate. These are depicted below. The fastener penetrated the ISO and steel deck, but not the HD ISO.One visualization of the computer simulation is shown here, for Case B-IV. The stripes of color, or isotherms, show the vulnerability of the assembly at the location of the fastener.What did we find? The results might surprise you.First, it's no surprise that the fastener reduced the R-value of the 2' x 2' sample of ISO alone by 4.2% in the physical sample, and 3.4% in the computer simulation (Case B-I compared to Case A-I).When the HD ISO was added (Cases II), R-value fell by 2.2% and 2.7% for the physical experiment and computer simulation, respectively, when the fastener was added. In other words, adding the fastener still caused a drop in R-value, but that drop was considerably less than when no cover board was used. This proved what we suspected, that the HD ISO had an important protective effect against the thermal bridging caused by the fastener.Next, we found that the steel deck made a big difference as well. In the physical experiment, the air contained in the flutes of the steel deck added to the R-value of the assembly, while the computer simulation did not account for this effect. That's an item that needs to be addressed in the next phase of research. Despite this anomaly, both approaches showed the same thing: steel deck acts like a radiator, exacerbating the effect of the fastener. In the assemblies with just ISO and steel deck (Cases III), adding a fastener resulted in an R-value drop of 11.0% for the physical experiment and 4.6% for the computer simulation compared to the assembly with no fastener.Finally, the assemblies with all the components (HD ISO, ISO and steel deck, a.k.a. Cases IV) showed again that the HD ISO insulated the fastener and reduced its negative impact on the R-value of the overall assembly. The physical experiment had a 6.1% drop (down from 11% with no cover board!) and the computer simulation a 4.2% drop (down from 4.6% with no cover board) in R-value when the fastener was added.What Does This Study Tell Us?The morals of the study just described are these:Roof fasteners have a measurable impact on the R-value of roof insulation.High-density polyisocyanurate cover boards go a long way toward minimizing the thermal impacts of roof fasteners.Steel deck, due to its high conductivity, acts as a radiator, amplifying the thermal bridging effect of fasteners.What Should We Do About It?As for figuring out what to do about it, this study and others first need to be extended to the real world, and that means making assumptions about parameters like the siting of the building, the roof fastener densities required, and the roof assembly type.Several groups have made this leap from looking at point thermal bridges to what they mean for a roof's overall performance. The following example was explored in a paper by Taylor, Willits, Hartwig and Kirby, presented at the RCI, Inc. Building Envelope Technology Symposium in 2018. In that paper, the authors extended computer simulation results from a 2015 paper by Olson, Saldanha, and Hsu to a set of actual roofing scenarios. They found that the installation method has a big impact on the in-service R-value of the roof.They assumed a 15,000-square-foot roof, fastener patterns and densities based on a wind uplift requirement of 120 pounds per square foot, and a design R-value of R-30. In this example, a traditional mechanically attached roof had an in-service R-value of only R-25, which is a 17% loss compared to the design R-value.An induction-welded roof was a slight improvement over the mechanically attached assembly, with an in-service value of only R-26.5 (a 12% loss compared to the design R-value).Adhering instead of fastening the top layer of polyiso resulted in an in-service R-value of R-28.7 (a 4% loss compared to the design R-value).Finally, in their study, an HD polyiso board was used as a mechanically fastened substrate board on top of the steel deck, allowing both layers of continuous polyiso insulation and the roof membrane to be adhered. Doing so resulted in an in-service R-value of R-29.5, representing only a 1.5% loss compared to the design R-value.To operationalize these findings in your own roofing design projects, consider the following approaches:Consider eliminating roof fasteners altogether, or burying them beneath one or more layers of insulation. Multiple studies have shown that placing fastener heads and plates beneath a cover board, or, better yet, beneath one or two layers of staggered insulation, such as GAF's EnergyGuard™ Polyiso Insulation, can dampen the thermal bridging effects of fasteners. Adhering all or some of the layers of a roof assembly minimizes unwanted thermal outcomes.Consider using an insulating cover board, such as GAF's EnergyGuard™ HD or EnergyGuard™ HD Plus Polyiso cover board. Installing an adhered cover board in general is good roofing practice for a host of reasons: they provide enhanced longevity and system performance by protecting roof membranes and insulation from hail damage; they allow for enhanced wind uplift and improved aesthetics; and they offer additional R-value and mitigate thermal bridging as shown in our recent study.Consider using an induction-welded system that minimizes the number of total roof fasteners by dictating an even spacing of insulation fasteners. The special plates of these fasteners are then welded to the underside of the roof membrane using an induction heat tool. This process eliminates the need for additional membrane fasteners.Consider beefing up the R-value of the roof insulation. If fasteners diminish the actual thermal performance of roof insulation, building owners are not getting the benefit of the design R-value. Extra insulation beyond the code minimum can be specified to make up the difference.Where Do We Go From Here?Some work remains to be done before we have a computer simulation that more closely aligns with physical experiments on identical assemblies. But, the two methods in our recent study aligned within a range of 0.8 to 6.7%, which indicates that we are making progress. With ever-better modeling methods, designers should soon be able to predict the impact of fasteners rather than ignoring it and hoping for the best.Once we, as a roofing industry, have these detailed computer simulation tools in place, we can include the findings from these tools in codes and standards. These can be used by those who don't have the time or resources to model roof assemblies using a lab or sophisticated modeling software. With easy-to-use resources quantifying thermal bridging through roof fasteners, roof designers will no longer be putting building owners at risk of wasting energy, or, even worse, of experiencing condensation problems due to under-insulated roof assemblies. Designers will have a much better picture of exactly what the building owner is getting when they specify a roof that includes fasteners, and which of the measures detailed above they might take into consideration to avoid any negative consequences.This research discussed in this blog was conducted with a grant from the RCI-IIBEC Foundation and was presented at IIBEC's 2023 Annual Trade Show and Convention in Houston on March 6. Contact IIBEC at https://iibec.org/ or GAF at BuildingScience@GAF.com for more information.

By Authors Elizabeth Grant

November 17, 2023

Don't miss another GAF RoofViews post!

Subscribe now